E-learning

The course supports compliance with key health and safety legislation, including the Health and Safety at Work Act 1974 and PUWER 1998. It also helps reduce disruption to operations while encouraging a culture of accountability and safe working practices.

Delivered as an engaging online programme, the training provides practical knowledge to support the implementation of safe systems of work across a variety of industries.

At the end of the Lockout/Tagout (LOTO) training, learners are required to complete an assessment consisting of 10 multiple-choice questions. A minimum score of 80% is needed to achieve a pass.

• Improves understanding of how to control hazardous energy and prevent injuries caused by unexpected equipment start-up.
• Supports compliance with key UK health and safety legislation, including the Health and Safety at Work Act 1974 and PUWER 1998.
• Helps reduce operational disruption and equipment damage by promoting safe and efficient maintenance practices.
• Developed by experienced health and safety professionals with strong industry expertise.
• Delivered as interactive online training to maintain learner engagement.
• Includes multiple-choice quizzes, allowing participants to check their understanding throughout the course.
• Provides end-of-section summaries to reinforce key points and support knowledge retention.

Participants who successfully complete the course through the SHINE platform will receive a certificate, which can be downloaded as a PDF for their records.

By the end of the LOTO Training, participants will be able to:

• Explain what Lockout/Tagout (LOTO) is, why it is essential for preventing injuries, and the legal responsibilities of both employers and employees.
• Identify different types of hazardous energy, including electrical, mechanical, hydraulic, pneumatic, thermal, chemical, and gravitational sources.
• Understand the key stages of a LOTO procedure, including the selection and use of appropriate equipment and how to verify effective isolation.
• Apply safe systems of work and contribute to maintaining a strong safety culture around LOTO practices.
• Recognise more complex situations, such as group lockout processes, multiple energy sources, and the use of alternative isolation methods.
• Understand the risks associated with unexpected energy release, unauthorised removal of locks, and emergency re-energisation of equipment.

Will this training help us meet our legal duty to provide information and instruction?
Yes, this training supports compliance with UK health and safety requirements by improving awareness of legal responsibilities and promoting safe practices when working with hazardous energy.

Is the course suitable for employees with varying levels of experience?
Yes, the content is designed to be accessible for beginners while still providing useful insights and refreshers for more experienced staff.

Should employees who don’t carry out LOTO procedures still complete this training?
Yes, it is beneficial for anyone working near or supervising tasks involving LOTO. Understanding the process helps ensure overall safety and awareness in the workplace.

Can this course be included in our internal training programme?
Yes, the course can be easily integrated into your organisation’s existing training framework. It is available via the SHINE platform or as a SCORM package for use within your own LMS.

Is it possible to track learner progress and completion?
Yes, when delivered through SHINE or a compatible learning system, you can monitor progress, track assessment results, and maintain records for compliance.

Can the training be used across different locations and job roles?
Yes, the course is suitable for a wide range of industries and roles, including manufacturing, engineering, facilities management, and construction, making it applicable across multiple sites.

1. Introduction to Lockout/Tagout
Explains the meaning of LOTO and its purpose in isolating hazardous energy during maintenance and servicing. Learners will understand how locks and tags are used to prevent machinery from being started unintentionally.

2. Importance of LOTO
Examines the risks associated with failing to properly isolate energy sources, including the potential for serious injury or fatal accidents.

3. Legal Framework
Provides an overview of key legislation relevant to LOTO, such as the Health and Safety at Work Act 1974, Electricity at Work Regulations 1989, PUWER 1998, and the Management of Health and Safety at Work Regulations 1999. Emphasises how LOTO supports compliance with these requirements.

4. Equipment Requiring LOTO
Identifies types of machinery and systems that may contain hazardous energy, including electrical, hydraulic, pneumatic, thermal, and gravity-based systems, with practical examples of where LOTO should be applied.

5. When LOTO Should Be Used
Describes situations where LOTO is essential, such as during maintenance, cleaning, repairs, guard removal, confined space entry, and when dealing with stored energy.

6. When LOTO May Not Be Required
Outlines scenarios where alternative safe systems of work may be appropriate, such as minor tasks or low-risk equipment, while stressing the importance of proper risk assessment.

7. LOTO Equipment Types
Introduces the various devices used in LOTO procedures, including padlocks, tags, hasps, lockout boxes, and specialised devices for isolating different energy sources.

8. Equipment Standards
Explains the characteristics of effective LOTO equipment, such as durability, consistency, clear identification, and resistance to tampering.

9. LOTO Organisation and Stations
Covers how to organise LOTO equipment in the workplace, including setting up stations, maintaining personal kits, and keeping accurate records.

10. Risks of Non-Compliance
Highlights the potential consequences of failing to follow LOTO procedures, including injuries such as electric shock, crushing, burns, chemical exposure, and falling loads.

11. Additional Risk Factors
Explores issues such as poor communication, failure to verify isolation, use of incorrect equipment, and unauthorised removal of devices.

12. Case Studies
Presents real-life examples of incidents where LOTO procedures were not followed correctly, demonstrating lessons learned and prevention strategies.

13. Risk Assessment
Explains how to carry out a risk assessment focused on hazardous energy, including identifying hazards, evaluating risks, and implementing control measures.

14. Competent Persons
Defines who should conduct LOTO risk assessments and why involvement from trained and competent personnel is essential.

15. Safe Systems of Work
Emphasises the importance of documented procedures, proper training, supervision, and clear responsibilities in maintaining safe LOTO practices.

16. LOTO Procedure Steps
Provides a structured step-by-step guide to carrying out a LOTO process safely, from preparation and shutdown to isolation and verification.

17. Removing LOTO Devices
Outlines the correct process for safely removing locks and tags, restoring energy, and ensuring systems are ready for operation.

18. Permit-to-Work Systems
Explains when permits are required alongside LOTO and how they help manage higher-risk or more complex tasks.

19. Group Lockout Procedures
Describes how group lockout systems operate and how they ensure all workers remain protected until tasks are complete.

20. Roles and Responsibilities
Clarifies the duties of authorised employees, affected workers, and supervisors in maintaining safe LOTO practices.

21. Inspections and Audits
Highlights the importance of regular inspections, audits, and reviews to maintain high safety standards.

22. Multiple Energy Sources
Explains how to identify and safely isolate equipment that relies on more than one energy source.

23. Unauthorised Removal of LOTO Devices
Covers the actions required if locks or tags are removed incorrectly, including investigation and corrective measures.

24. Emergency Reactivation
Outlines procedures for safely restoring energy in emergency situations, ensuring risks are controlled and actions are documented.

25. Training and Refresher Requirements
Explains the importance of initial training and ongoing refresher sessions to maintain knowledge and competence.

26. Building a Strong Safety Culture
Focuses on leadership, communication, and accountability in creating a workplace where LOTO is fully embedded in safe working practices.

Lockout/Tagout (LOTO) online training is designed for individuals who work with or around machinery and equipment that could become dangerous if activated unexpectedly during maintenance, cleaning, or servicing tasks. It is particularly suited to maintenance personnel, engineers, and supervisors responsible for ensuring safe working practices.